METALLAI › Product guide

How METALLAI works

What to put in, what comes back, and how to read it. Written for the engineer who will actually use the result — including the parts where the platform will tell you it does not know.

The shape of a run

  1. Choose the alloy family

    Steel (Fe) or aluminium (Al). Titanium and nickel superalloys arrive in V3.0 and are not covered today — the platform declines them rather than extrapolating into chemistry it has never been trained on.

  2. Enter the composition

    Weight percent, element by element. Leave unknowns blank rather than guessing. A blank field is filled from a stated prior and the result tells you it did so; a guessed number is treated as a measurement and silently believed. That distinction matters more than most people expect.

  3. Describe the process route

    The forming route first — forged, rolled, cast, extruded — then the heat treatment stages in order, each with its temperature and time. The route carries as much of the answer as the chemistry does: the same steel normalised and quenched-and-tempered are different materials.

  4. Read the result with its uncertainty

    Every property arrives with a ±1σ spread, an indication of how much measured data sits near your input, and any physics warnings that fired. The spread is part of the answer, not a disclaimer attached to it.

The modules

Mechanical predictor start here

Yield, tensile, hardness and elongation from composition and route — predicted together, so they stay consistent with each other instead of one being derived from another through a multiplier.

You give

  • Composition, wt %
  • Forming route
  • Heat treatment stages, in order
  • Section size, if known

You get

  • YS, UTS, hardness, elongation, each ±1σ
  • An additive strengthening decomposition
  • Transformation temperatures and a CCT view
  • Warnings, with the condition that triggered each one

Fatigue predictor

Endurance limit and life, through the Basquin S–N chain with porosity and surface knockdowns, Murakami defect threshold and Goodman mean-stress screening.

You give

  • A mechanical result, or typed-in properties
  • Stress amplitude and mean stress
  • Surface condition and defect size, if known

You get

  • P10 design life as the headline
  • An exact decomposition of every knockdown applied
  • S–N curve and Goodman diagram
  • “Beyond model range” where that is the honest answer
Why fatigue is reported differently. Its spread is genuinely wide, so a ±1σ band would put a large share of real measured lives below it. The headline is therefore the P10 design life — the life that 90 % of measured specimens exceeded. On held-out data, measured lives beat P10 on 100 % of steel rows and 96 % of aluminium rows against a 90 % target.

AutoForge — inverse design

The question run backwards: give a target property window, get compositions and process routes that land inside it.

You give

  • Target windows for the properties you care about
  • Constraints — elements to avoid, routes you can run

You get

  • Pareto-ranked candidate recipes
  • Manufacturability screened before ranking
  • Thin training coverage labelled as thin

Weldability screening

Carbon equivalent CE(IIW) and Pcm on the parent metal, hydrogen-cracking risk and a preheat indication. Screening only — it is not a WPS, and it says so on every run.

The same arithmetic is free and ungated at the carbon equivalent calculator.

METALL assistant paid plans

A plain-language way in: describe the problem, and METALL calls the same engineering tools the forms do — then proposes the run and waits for you to confirm before anything executes. It is on the paid plans because every message costs real money at a commercial language-model provider.

How to read a result

What you seeWhat it meansWhat to do
±1σ on a property One standard deviation of the model's own spread. Not a guarantee, not a statistical confidence interval. Use the band, not the midpoint, when the decision is close.
P10 design life The fatigue life that 90 % of measured specimens exceeded. This is the number to design against, not the median life.
Data coverage / distance How far your input sits from anything in the training corpus. A large distance means the number is an extrapolation. Test it.
“Beyond model range” The question is outside where the model was fitted. Treat any accompanying figure as informational, never as a design value.
A warning A physics check fired — SCC risk, an impossible temper, a route with thin data. Read the condition it names. It is specific, not boilerplate.
A refusal The platform will not answer — unsupported family, infeasible schedule. Take it at face value. A refusal is cheaper than a confident wrong answer.
Where a METALLAI run belongs. At screening and process-comparison confidence, ahead of the laboratory. Not for design allowables or certification — those remain MMPDS and AMS. The value is in narrowing a design space before the expensive work starts. See a complete worked example →

Questions

What is the minimum I need to run a prediction?
A composition and a process route. Everything else is optional. Blanks are filled from stated priors and flagged — which is why leaving a field blank is better than guessing at it.
How accurate is it?
On an alloy held out of training entirely, about ±19 % on yield. Against 27 published aerospace grades, 19 of 27 within ±10 %. On a blind plant pilot of 12 forged steels, 9 of 12 hardness predictions inside the measured band. The in-sample figure is 6–7 % and we do not quote it, because it measures fit rather than accuracy. The full validation figures →
Which alloys are supported?
Carbon and alloy steels, stainless steels, and aluminium alloys. Titanium and nickel superalloys arrive in V3.0. Outside the supported families the platform declines.
Can I try it without talking to anyone?
Yes — there is a free tier, and the calculators need no account at all. If you would rather see it run on your own part first, ask for a session.

Start with your own alloy

A composition and a route is enough. If the platform cannot answer well, it will tell you that instead of guessing.

Open the app — free tier Free calculators, no account